|
STEAMPRO STEAM SYSTEM consists of Steampro Condensate Removal Device (SP-CRD) and Steampro Condensate Recovery Unit (SP-CRU)
Steampro-Condensate Removal Device (SP-CRD)
The Company via the Technology Acquisition Agreement with its inventor has acquired the technical know-how and blueprints to designing a unique steam trap device known as a condensate removal device. A steam trap is an essential part of any steam/boiler system commonly found in any manufacturing facilities that uses heat energy in its manufacturing processes. It is the important link between good steam and condensate management, retaining steam within the process for maximum utilisation of heat, but removing condensate and incondensable gases at the appropriate time. No steam system is complete without that crucial component of the steam trap.
SP-CRD¡¦s primary function is the immediate and complete removal of condensate as soon as it is formed, keeping the steam losses at a minimum. It has an orifice or nozzle that is completely tailored to you needs.
SP-CRD:
- Is an energy saving device;
- Reduces boiler fuel costs;
- Saves steam, water and water treatment chemicals;
- Has no moving parts to maintain;
- Are constructed from stainless steel;
- Requires No steam trap replacements and spare parts are required.
ABOUT SP-CRD?
The SteamPro Removal Device has absolutely no moving parts. It is made entirely of stainless steel. It will work in exactly the same way ten or more years from the day it was installed. The maintenance is simple to almost none. We guarantee our products for a period of five full years. This not a limited warrantee against defects in materials and workmanship. We guarantee our products to your satisfactions. [ Read More ]
HOW SP-CRD SAVES?
The SteamPro is a fixed orifice device. Each SteamPro is custom-fitted to your production equipment. First, we do the survey of your equipment. Select the proper SteamPro for you. Open the SteamPro. Test it real-time. Make sure the SteamPro is working properly for you. Otherwise replace the orifice of a different size or model. Repeat the whole process again until everyone is satisfied. [ Read More ]
SP-CRD PRODUCT RANGE
SteamPro offers wide variety of SP-CRD combination to suite your needs. [ Read More ]
COMPARISON WITH CONVENTIONAL STEAMTRAP
Conventional steam traps are also orifice devices. They have mechanisms which allow them to close when the accumulated condensate is insufficient. Condensate backup is a real problem. The SteamPro drains the condensate immediately and completely – 100% of the time. Your equipment is being supplied with the full energy which it is designed for. The process temperature is optimal and constant - improving your product quality.
|
STEAMPRO CRD |
OTHERS |
BENEFITS OF SP-CRD |
1 |
World’s only on-pipe-line real time inspection for ease of diagnosis and any of its parts is replaceable (if necessary) within 5 minutes. |
None |
No need to shut down production line to enable diagnosis or replacement of parts. Hence, saves time & costs and will not affect current production. |
|
2 |
Total professional service. |
Rarely |
We have a team of trained local engineers ready to attend to all enquiries or demand. |
|
3 |
100% stainless steel construction including all internal components. |
Few |
100% stainless steel to withstand higher pressure and does not rust i.e. less prone to corrosion. This minimizes containment of particles in the pipelines and longer life span. |
|
4 |
Custom-fitted to the precise needs of customers’ system. |
Rarely |
Custom-fitted to ensure condensate are drained continuously, completely and immediately. It also prevents loss of steam due to oversized nozzle or water hammering due to undersized nozzle. |
|
5 |
Optimal process temperatures for production efficiency. Consistent process temperatures for improved product quality and reduce rejects. |
Few |
SP-CRD enables optimal process temperatures as condensate is drained immediately, completely and continuously hence improves in productivity and product quality. |
|
6 |
Permanent steam energy saving up to 55% depending on condition. |
Few |
The correct sizing of orifice that never fails and working continuously. In return, these reduce fuel usage and steam loss due to steam trap failures. |
|
7 |
Expected useful life of exceeding 20 years. |
Range from few months to 4-5 years.
|
SP-CRD customized Venturi nozzle is designed to lasts plus it is made of 100% Stainless steel hence it will not rust and less likely to corrode as compared to conventional steam traps which are made of cast iron. |
|
8 |
No moving parts – nothing to service! Nothing to wear out! No breakdown! |
Few |
SP-CRD has no moving parts, hence no failure which cuts steam losses and improves process temperature thus increases productivity. |
|
9 |
Simple maintenance of one annual strainer blowdown. No need to keep spares. No kits to fit. |
Few |
No requirement for steam traps stocks. No need for endless steam traps surveys and replacements permanently. |
|
10 |
SP-CRD comes with built-in 40x40 316 stainless steel wire meshes filter. |
Few |
Cleaner steam system after a few months of installation hence longer parts, coil and equipment life spend. |
|
11 |
Removes condensate immediately, completely and continuously. No back up condensate in the system or pipeline. |
Rarely |
Prevents acid formation in the pipelines and hence no rusts/ corrosion and maintain high quality dry steam. |
|
12 |
5-year product warranty. |
Rarely |
Peace of mind. |
|
|
